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    The Polokwane Smelter was successfully commissioned in March 2003, ahead of schedule and within budget. At full capacity of 650 000 tons per year, the modern Polokwane Smelter will process concentrate from existing and new mines on the Eastern Limb, as well as provide some backup capability for the Waterval and Mortimer smelting processes.

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    Outotec DC Smelting Plant Use a cost-efficient, sustainable, and compact solution for ferroalloys processing. Outotec's direct current (DC) smelting furnace can be used for direct smelting of fine ores, even those with highly variable chemical or mineralogical compositions, as well as for recycling challenging by-products such as steel dust.

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  • Ironmaking 101 – From Ore to Iron with Smelting and Direct ...

    In the smelting reduction process, pelletized iron oxide ore or fine ore powders are pre-reduced in a fluidized bed or reduction shaft. The reduced iron along with coal and lime is fed to a gasifier-melter, which completes the reduction process and produces pig iron or .

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    Definitions. Electrical power used in primary aluminium production includes power used for electrolysis by the Hall-Héroult processes (including rectification from AC to DC) and normal smelter auxiliaries (including pollution control equipment) up to the point where the liquid aluminium is tapped from the pots.

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    In 2017, the national average sales price of coal at coal mines was $33.72 per short ton, and the average delivered coal price to the electric power sector was $39.09 per short ton, resulting in an average transportation cost of $5.37 per short ton, or about 14% of the delivered price.

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    smelter in Steelpoort, Limpopo Province • The project will increase the Venture's total ferrochrome capacity to over 2.3 million tonnes • Capital costs budgeted at R4.9 billion (includes R700 million for the concurrent development of the Venture's 1.2 million ROM tonne per annum Magareng mine)

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    Definitions. Electrical power used in primary aluminium production includes power used for electrolysis by the Hall-Héroult processes (including rectification from AC to DC) and normal smelter auxiliaries (including pollution control equipment) up to the point where the liquid aluminium is tapped from the pots.

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    The objectives of chromium smelting are stated, and the fundamental reactions that occur during the smelting are analyzed thermodynamically. Finally, the factors influencing the carbon content of the ferrochromium are examined.

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    Ferro-chrome (Fe-Cr) alloy is essential for the production of stainless steel and special steels which are widely used and are of high quality, typically characterized by a high corrosion resistance and a low tendency to magnetization.

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    The HM Głogów II (Huta Miedzi Głogów) flash smelting plant in Poland, which is based on a modified licence with Outokumpu, was started in 1987 for the single stage direct-to-blister smelting of concentrates since the Rudna concentrate contains 28% copper mainly as chalcocite and bornite.

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